The LaserGauge® TS800 USB Sensor is a 2-D scanner that takes stable, precise measurements of the smallest features such as pitting, corrosion, scratches and dents.
The TS800 USB Sensor is specifically designed for multipurpose or specialized applications that require inspecting and measuring small features on translucent, shiny, or opaque surfaces. The sensor’s small size, light weight, reduced footprint and narrow tapered stem gives it access to highly restricted areas.
The TS800 USB sensor is a high-resolution scanner that captures the 2D surface profile and transfers it to a Windows™ PC via a USB 2.0 port for processing and display. If ruggedization is required, the TS800 Sensor can also be used with a LaserGauge® LG7000 controller.
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The TS800 offers the highest accuracy and resolution for the smallest, most compact sensor.
DESIGN
The TS800 USB sensor with Blue Laser Technology is the smallest handheld, most compact sensor in the LaserGauge® product offering. The unique removable standoff guides the user for correct alignment to ensure accurate measurement. The sensor’s small size, light weight, reduced footprint and narrow tapered stem gives it access to highly restricted areas.
BLUE LASER TECHNOLOGY
Because of the shorter wavelength of the blue laser, measurements are possible on transparent or translucent materials such as headlamps and tail lights. The blue light more readily reflects from these surfaces providing stable, precise measurements on features that are normally considered as critical. Learn more about LaserGauge® scanning technology.
CONFIGURATION SOFTWARE
A powerful, Windows™ based software program, LGCommander, is used to configure the sensor and run the algorithm. Scans are displayed in real time and can be saved automatically. Setups, user rights and operational preferences can be safeguarded under passwords, and certification of the gauge for a specific application can be managed through the software. Or you can choose to operate the TS800 sensor with an LG7000 controller. Learn more about LGControllers.
TS800 Single Stripe USB Laser Sensor Features
TS800 USB Sensor
Example of LGCommander Display identifying a scratch.
FIELD OF VIEW OPTIONS
- 0.5” (13mm)
- 1.0” (25mm)
- 2.0” (51mm)
FEATURES INCLUDE:
- Blue or red single-stripe laser
- Small size, light weight, reduced footprint and narrow tapered stem gives it access to highly restricted areas.
- 1270 scan points over sensor field-of-view
- Measurements in < 1 second
- Resolution up to 0.0004” (10µm)
- Connects to PC or LG7000 controller (LINK) with USB cable
TS800 USB Sensor Applications
| Application | Standoff | Laser Color |
|---|---|---|
| Automotive Gap/Flush – metal or painted body panels | Standard ‘V’ | Red or Blue |
| Automotive Gap/Flush – headlamps, tail lamps, windows, chrome | Standard ‘V’ | Blue |
| Aerospace Gap/Step/Angle – composite or metal | Straddle | Blue |
| Welds | Straddle | Red or Blue |
| Scratches/Pitting/Corrosion/Wear/Fretting | Straddle | Red or Blue |
| Embossing depth/stamping depth | Straddle | Red or Blue |
| Edge Break/Chamfer | Corner | Red or Blue |
| Radius, Metal Stamping | Corner | Red or Blue |
| Rubber Bead or Adhesive | Straddle | Blue |
| Dents, dings, tool marks – metal | Straddle | Red or Blue |
| Aerospace Fasteners – metal/primed surface | Straddle | Red or Blue |
| Aerospace Fasteners – composite surface | Straddle | Blue |
NOTE: All Standoffs shown in table above come standard with TS800 sensors.
Field of View Options
The TS800 comes in 3 different fields-of-view (or scan width).
| FOV Option | Field-of-View | Resolution | Depth-of-Focus | Depth Accuracy |
|---|---|---|---|---|
| -F08 | 0.5” (13mm) | 0.0004” (10µm) | ±0.13” (±3mm) | +/-0.00025 (6µm) |
| -F16 | 1.0” (25mm) | 0.0008” (20µm) | ±0.25” (±6mm) | +/-0.0004 (10µm) |
| -F32 | 2.0” (51mm) | 0.0016” (41µm) | ±0.50” (±13mm) | +/-0.001 (25µm) |
Scanning Technology
TS800 Sensor models are available with Single Stripe Scanning technology and red or blue lasers. Learn more about how LaserGauge® scanning works.
Blue Laser Technology
Blue laser technology works accurately on all kinds of surfaces including painted, unpainted, translucent, transparent, some plastic, composite, and shiny.
Laser Safety Warning Labels
Virtual Gauges that come with the TS800
"Virtual Gauges" are the mathematical algorithms used to process a scan and extract measurements from it. The following Virtual Gauges are provided as a part of the preloaded configuration for the TS800:
- Step/Angle
- Fasteners
- Pits, dents, gouges
- Scratches
- Butt Weld
CONFIGURATION SOFTWARE FOR LG CONTROLLER OR PC
A powerful, Windows™ based software program, LGCommander, is used to configure the sensor and run the algorithm. Optionally, the TS800 sensor can be operated with with an LG7000 controller. With either option, scans are displayed in real time and can be saved automatically. Setups, user rights and operational preferences can be safeguarded under passwords, and certification of the gauge for a specific application can be managed through the software.
LGCommander Screen on Laptop
Display Screen on Controller
Measurement output includes numerical and graphical displays as well as auditory feedback
DISPLAY OUTPUT
Numerical and graphical results are displayed and can indicate in- or out-of-spec conditions. Operation feedback is provided to assist the operator in obtaining the best measurements.
AUDITORY OUTPUT
A variable volume speaker will sound different tones to indicate in- or out-of-spec measurements, errors or misreads.
DATA OUTPUT
All processed scans and the extracted measurements are automatically saved to the sensor memory for later retrieval. When the sensor is plugged into a PC it will map the data memory as a drive, much like a USB memory stick so that retrieving files is fast and easy.
TS800 USB Sensor Specifications
| Size: | 1.8” (w) x 2.6” (h) x 6.5” (l) |
| Weight: | 6.5 oz. |
| Display : | No built in display - connects to laptop or LGCommander via USB 2.0 |
| Scan Type: | Single Stripe Laser |
| Laser Color: | Red or Blue |
| User Input: | 3 pitch/yaw feedback LED’s |
| Communications: | Cable - USB 2.0A to Mini 5-Pin USB, 6’ |
| Shock Protection: | Cast urethane housing |
| Environment: | 0° - 70° C |
| PC Software Interface: | LGCommander, Windows™ compatible |
TS800 USB Single Stripe Sensor comes standard with the following:
- Sensor with standard sets of standoffs
- 1ea 6’ USB 2.0A to 5-pin mini B
- USB drive containing LGCommander software and manual
- Any optional items purchased
- Hard-shell carrying case
- 1yr warranty on hardware and software
Included Software
Optional Accessories
- LG7000 controller
- Multiple type standoffs (dependent on application)
- Certified Calibration Check Block
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